Tribological Properties of Nanometric Atomic Layer Depositions Applied on AISI 420 Stainless Steel

Atomic Layer Deposition ( ALD ) is a modern technique that Allows to deposit nanometric, conformal coatings on almost any kind of substrates, from plastics to ceramic, metals or even composites. ALD coatings are not dependent on the morphology of the substrate and are only regulated by the composition of the precursors, the chamber temperature and the number of cycles. In this work, mono- and bi -layer nanometric, protective low-temperature ALD Coatings, based on Al2O3 and TiO2 were applied on AISI 420 Stainless Steel in orderto enhance its relatively low corrosion resistance in chloride containing environments. Tribological testing were also performed on the ALD coated AISI 420 in order to evaluate the wear and scratch resistance of these nanometric layers and thus evaluate their durability. Scratch tests were performed using a standard Rockwell C indenter, under a variable load condition, in order to evaluate the critical loading condition for each coating. Wear testing were performed using a stainless steel counterpart, in ball-on-discconfiguration, in order to measure the friction coefficient and wear to confront the resistance. All scratch tests scars and wear tracks were then observed by means of Scanning Electron Microscopy (SEM) in order to understand the wear mechanisms that occurred on the sample surfaces. Corrosion testing, performed under immersion in 0.2 M NaCl solutions, clearly showed that the ALD coatings have a strong effect in protecting the Stainless Steel Substrate against corrosion, reducing the corrosion current density by two orders of magnitude.Tribological The preliminary results showed that ALD depositions obtained at low Temperatures have a brittle behavior caused by the amorphous nature of their structure, and thus undergo delamination phenomena during Scratch Testing at relatively low applied loads. During ball-on-disc testing, the coatings were removed from the substrate, in particular for monolayer ALD configurations, Which seem to have a lower toughness when compared to bi-layer configurations

Tribological Behavior of Thermal Spray Coatings, Deposited by HVOF and APS Techniques, and Composite Electrodeposits Ni/SiC at Both Room Temperature and 300 °C

The Both the thermal spray and the electroplating coatings are widely used because of their high wear resistance combined with good corrosion resistance. In particular the addition of both micro particles or nano‐particles to the electro deposited coatings could lead to an increase of the mechanical properties, caused by the change of the coating microstructure. The thermal spray coatings were deposited following industrial standards procedures, while the Ni/SiC composite coatings were produced at laboratory scale using both micro‐and nano‐sized ceramic particles. All the produced coatings were characterized regarding their microstructure,mechanical properties and the wear resistance. The tribological properties were analyzed using a tribometer under ball on disk configuration at both room temperature and 300oC. The results showed that the cermet thermal spray coatings have a high wear resistance, while the Ni nano‐composite showed good anti wear properties compared to the harder ceramic/cermet coatings deposited by thermal spray technique

A novel thermo-geometrical model for accurate keyhole porosity prediction in Laser Powder-Bed Fusion

When performing Laser Powder-Bed Fusion, undesired physical phenomena, such as balling, preballing and keyhole, must be avoided in order to achieve high-quality products. To date, keyhole-free process parameters can be identified either using demanding empirical methods or complex numerical simulations, while only a few analytical models can be found in literature for this purpose. In this work, state-of-the-art analytical models for predicting keyhole porosity were summarized and proved to be rather inaccurate because they are only based on thermodynamic principles, whereas they neglect the geometry and both the kinetics and kinematics of the keyhole cavity, which do also influence cavity collapse and porosity formation. Here an innovative physics-based semi-analytical model for predicting the formation of keyhole-related porosities was conceived, in which both thermodynamic and geometrical factors are taken into account. The proposed model was validated by performing single tracks experiments on Ti6Al4V according to a full factorial DoE on laser power and scanning speed. Produced samples were cross-sectioned and analyzed to evaluate keyhole porosity formation. The comparison between experimental data and model predictions confirmed the higher accuracy of the new model with respect to state of the art models. Besides improving the understanding of the keyhole phenomenon, the proposed model may provide a novel, effective and simple tool for fast process parameter optimization in industry

Efficient measurement of quantum dynamics via compressive sensing

The resources required to characterise the dynamics of engineered quantum systems-such as quantum computers and quantum sensors-grow exponentially with system size. Here we adapt techniques from compressive sensing to exponentially reduce the experimental configurations required for quantum process tomography. Our method is applicable to dynamical processes that are known to be nearly-sparse in a certain basis and it can be implemented using only single-body preparations and measurements. We perform efficient, high-fidelity estimation of process matrices on an experiment attempting to implement a photonic two-qubit logic-gate. The data base is obtained under various decoherence strengths. We find that our technique is both accurate and noise robust, thus removing a key roadblock to the development and scaling of quantum technologies.Comment: New title and authors. A new experimental section. Significant rewrite of the theor

Information complementarity in quantum physics

We demonstrate that the concept of information offers a more complete description of complementarity than the traditional approach based on observables. We present the first experimental test of information complementarity for two-qubit pure states, achieving close agreement with theory; We also explore the distribution of information in a comprehensive range of mixed states. Our results highlight the strange and subtle properties of even the simplest quantum systems: for example, entanglement can be increased by reducing correlations between two subsystems.Comment: 6 pages, 7 figures (including supplementary material

On growth and morphology of tio2 nanotubes on ti6al4v by anodic oxidation in ethylene glycol electrolyte: Influence of microstructure and anodization parameters

Different studies demonstrated the possibility to produce TiO2 nanotubes (TNTs) on Ti6Al4V alloy by electrochemical anodization. However, the anodizing behavior of \u3b1 and \u3b2-phases in organic electrolytes is not yet clarified. This study reports on the anodizing behavior of the two phases in an ethylene glycol electrolyte using different applied potentials and anodizing times. Atomic force and scanning electron microscopies were used to highlight the anodic oxides differences in morphology. It was demonstrated that the initial compact oxide grew faster over the \u3b2-phase as the higher Al content of the \u3b1-phase caused its re-passivation, and the higher solubility of the V-rich oxide led to earlier pores formation over the \u3b2-phase. The trend was inverted once the pores formed over the compact oxide of the \u3b1-phase. The growth rate of the \u3b1-phase TNTs was higher than that of the \u3b2-phase ones, leading to the formation of long and well defined nanotubes with thin walls and a honeycomb tubular structure, while the ones grown over the \u3b2-phase were individual, shorter, and with thicker walls

The effect of surface preparation on the protective properties of Al2O3 and HfO2 thin films deposited on cp-titanium by atomic layer deposition

Atomic layer deposition (ALD), a method that allows the formation of thin and conformal films on substrates of interest, was employed to prepare thin films of alumina (Al2O3) and hafnia (HfO2), with the aim of protecting the surface of the commercially pure titanium (cp-Ti) used in biomedical applications. Prior to deposition, cp-Ti specimens have been prepared in two ways \u2013 grinding and grinding followed by polishing. Such surfaces have been denoted as rough and smooth, respectively. The thickness, composition, morphology and topography of alumina and hafnia films have been determined using ellipsometry, focused ion beam microscopy with energy dispersive X-ray spectroscopy, time-of-flight secondary ion mass spectrometry and 3D profilometry. A homogeneous stoichiometric composition of alumina and hafnia was obtained with a layer thickness of ca. 150 nm. The anti-corrosive properties of ALD thin films were measured in simulated body fluid solution, using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization curves. The roughness of the cp-Ti surface plays an important role in the protective properties of these films, especially those of hafnia. In general, when deposited on a smooth surface, ALD films with better anti-corrosive properties were obtained, as evidenced by EIS long-term, 40-day tests. ALD films showed very low porosity, calculated from electrochemical parameters, and significantly lower corrosion current densities, compared with those from bare cp-Ti specimens. Lower porosity and slightly better protective properties were provided by films of hafnia. On the other hand, according to EIS long-term tests, alumina retained slightly greater impedance values than hafnia. Since both alumina and hafnia are biocompatible materials, this study confirms the possibility of their use to reduce the risk of failure of medical implants made of cp-Ti, in the human body environment

The Effect of the P/Si Ratio on the Preparation and Properties of Phosphoric Acid-Metakaolin Geopolymers

The present research deals with the production and characterization of geopolymers prepared by mixing metakaolin, different amounts of phosphoric acid solution and water. Hardening was performed by aging the geopolymeric pastes in a climatic chamber. The workability of the pastes has been improved while the H2O/total solid content has been kept constant and the P/Si ratio increased. However, such a benefit implies considerable heat output, which must be controlled in order to limit the formation of extended fractures. The compressive strength of the hardened materials increases with increasing P/Si ratio at a constant H2O/total solid content, whereas their strength decreases with increasing H2O/ total solid content at a constant P/Si ratio. The open macroporosity, which is directly dependent on the total amount of water added to the geopolymeric pastes, may explain the above results better than the nano/microporosity and/or chemical bonds that contribute to building up the materials\u2019 textural features

Effects of post-printing heat treatment on microstructure, corrosion and wet wear behavior of CoCrW alloy produced by L-PBF process

CoCr alloys are widely used as human implants because of both their superior corrosion resistance and superior mechanical properties (fatigue, wear resistance, etc.) respect to other metal alloys used in biomedical field. In particular, CoCrW alloys are used mainly to produce dental implants. In this study, the effects of thermal treatment on the corrosion resistance and wet wear resistance of CoCrW alloys produced via Laser-Powder Bed Fusion (L-PBF) were investigated, and the corrosion resistance and wet wear resistance of the L-PBF specimens were compared with those of the specimens obtained after forging. The heat treatment involved the solubilization of the alloy at 1150 °C in an Ar-saturated atmosphere, followed by furnace cooling. A detailed microstructural characterization of the L-PBF specimens was carried out using a light microscope and a scanning electron microscope in both the horizontal and vertical growth directions. Scanning Kelvin probe measurements were performed on the heat-treated specimens obtained by three-dimensional printing and forging. The void contents of the specimens were evaluated using the Archimedes’ method and image analysis. Vickers (HV2) hardness measurements were performed to evaluate the mechanical properties of the specimens. The corrosion properties of the specimens were evaluated by carrying out potentiodynamic tests in two different corrosive media (aqueous solution (9 g/L NaCl) at pH = 2 and 7). The corroded areas of the specimens were then examined using scanning electron microscopy (SEM). Finally, tribological tests were performed using the pin (Ti counter material)-on-flat configuration under dry and wet conditions, using the same corrosive environments as those used in the potentiodynamic tests and two different stroke lengths. The worn samples were characterized using SEM to investigate their wear mechanisms, and a stylus profilometer was used to determine the wear rates of the materials. The experimental results showed that the additively manufactured CoCrW L-PBF alloy had higher corrosion resistance than the wrought material. In addition, the additively manufactured material showed better dry and wet wear performances than the wrought material. Nevertheless, the heat treatment did not affect the properties evaluated in this study

Single tracks data obtained by selective laser melting of Ti6Al4V with a small laser spot diameter

Nowadays, advanced metal components with high geometrical complexity can be 3D printed by using the Selective Laser Melting (SLM) technology. Despite SLM resolution and accuracy are generally limited to some tenths of mm, it should be possible to produce finer and more precise details by applying lasers with a small spot diameter. However, to present date the data collected with small laser spot diameters are poor. In this work, experimental data describing the effects of laser power and scan speed on single track formation when applying a small laser spot diameter of 50 \ub5m on Ti6Al4V powder are reported. SEM images and the extracted geometrical data characterizing the obtained single tracks are provided here, as well as their microstructural analysis and microhardness measurements